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OK, so why won't my 80 move forward in Drive?

Chris

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As you may know, I have just bought a replacement for my 80 that burned out. It's an auto, VX, 1994 4.2.
Now I bought it knowing that it had a drive problem - that's what I got it with 69,000 on the clock and decent bodywork, for a good price.

I do have the salvage from the other vehicle sitting on the drive. I am really really trying to avoid having to pull both boxes and swap my good one into the new truck. Easy in a garage with a hoist and a bunch of mechanics, but me on my own on the drive? I thank you, err but not if I can avoid it.

The issue is that it won't drive. It will go backwards just like normal. But in D it just sort of creep, occasionally. In low box it can be moved a bit. It makes no difference if I wiggle the stick or go from R to D quickly or if I put it in L or 2. There's none of that characteristic bump as you go into gear and when you rev, the engine revs freely

What do I know? Well I have spent the day removing the valve block as per JW's excellent sticky write up. What I noticed under the bonnet was that the throttle position sensor cable was fully pulled out and jammed. Having removed the valve block, I then sorted the TPS cable. Hooray, got it moving fine. BTW for those who may face this job, you CAN replace the cable without having to remove the VB. I know 'cos I have just done it. A little twiddly, but you can.
So I had a good clean up and a look see. Nothing obvious, no teeth lying in the oil pan etc.

But, oddly there was a repair to the corner of the pan. Looked like it had been brazed. Some of the bolts were not that tight so I suspect that this has been off at some point. The car is really straight in most places and then in others there has definitely been some shenanigans going on. Propshaft nut missing, T case bashplate got a bolt missing.
When you move the lever into any gear, the light on the dash doesn't come on. You have to ease the lever up on the detent position and then it comes on. No, it doesn't get drive when you do that.

So, has my day's work had any effect at all? NOPE, NADA, ZIP, NOT A SAUSAGE

JW was available for help on the phone and made some suggestions I haven't had much success to date

Clean and inspect the bundle of connectors above the starter. Man, have you ever tried to get in there. I got one undone. I think I shall have to drop the starter to get to them
Test the solenoids in the VB for function by pitting 12v across them and see if they open and shut. Well without six arms I struggled with that Jon. When I put 12v onto the spade connector and earth to the body, noting happened at all. No click, no vibration nothing. Simply couldn't do the air test at the same time. Maybe I was trying to energise them wrongly. I don't know. Obviously swapping the whole VB from my white truck would be pretty easy if it would make a difference.

Clean the contacts on the end of the selector shaft. I haven't tried this yet. But will do. Just had enough today.

So there it is. Is it guaranteed to work if I swapped the box over? What if it turns out to be the ECU? Well there is no fault light flashing on the dash. I shall use the old jump wire technique on the diagnostics to see if there are any fault codes tomorrow.

Overall, a disappointing day after really hoping that the TPS would have made at least some difference.

So, any suggestions for the pot guys? Oh, please don't ask if it has enough ATF in it. I've seen enough fluid recently to float a battleship. I'm not being lazy here guys, I have been reading the FSM but I'm not an auto specialist and I know that some of have brains the size of planets. I don't know how the system all works so it's difficult to know what to try beyond staring at it.

As I say, it seems to reverse fine. Internals look undamaged ans all the slidey bits slid nicely. Engine oil changed, fuel filter done, all belts etc engine running like a sewing machine. This has only 70k on the clock, so I do feel that the box itself being shagged is highly unlikely. The driver's seat isn't even worn through.

Ideas on a post card to ......


Chris
 
OK a quick update on this one - may mean something. Just tried to start it in N. It wouldn't. It will only start in Park. Maybe I need to reset that neutral start position. Now I doubt that this will cure the drive problem, but it may be a combo of smaller things. Looking through the FSM with a beer, many of the steps of removing a transmission do look liek thay have been tried to me. You know when you get the feeling that you are not the first one to go there....

Chris
 
Hi Chris, Sounds like it is has an internal shift lever problem as reverse is working which puts two sets of planetry gears together, whereas forward usually only needs one set of the same planet gears to engage forward movement, As far as I am aware first & second gear are not ecu controlled, but there may be some sort of overide in the system which allows lock up on them gears & is faulty, Hopefully some one will come along with better information.

Sorry to say I think this will be a box swap.
 
How long would a box swap take then :?:
 
The fact you have some faint forward drive and full reverse is what makes me think there's a good chance of it being an electrical fault. In reverse no electrics are involved ... Your syptoms are consistent with disconnecting the ECU for example, or disconnecting those wires by the starter motor, usually when the clutches get burnt out there's no drive because there's no friction material left.

I would unplug the ECU connector and check the resistance between the solenoid pins on the loom connector and 0v. I think spec is 12-15 ohms, something like that but if there is a connection problem them you will see a much higher resistance. If you only see in-spec resistance then the connector by the starter is probably not the problem but a solenoid could have failed. Testing the coil resistance of the solenoid will find an electrical fault but they fail mechanicly as well hence the compressed air test, or just swap the ones from GW.

EDIT: P.S. you're looking at RM315E not RM184E yes?
 
Jon, when I look up under the pedal box, I see two ECU type boxes. Could you narrow it down a bit. Just wondering if the ones in GW actually survived. I could do a swap in 10 mins and see if that makes a difference. I just start to struggle when you talk about testing resistence etc. I have a good multimeter which I can manage to read 240v in the house and 12v on for car electrics, but much more than that is like asking me to solve quadratic equations after 16 pints of special brew whilst watching a Jane Fonda exercise video.

Sorry to be so dim but I simply have no idea what quote "I would unplug the ECU connector and check the resistance between the solenoid pins on the loom connector and 0v. I think spec is 12-15 ohms" means. I do understand basic electrical principle like resistance volts, amps etc but check resistance between pin and 0v?

I would like to think that it's an electrical not a physical fault too, but if you could shed some light as to a complete idiot's guide on how to do that check Jon, I'd be eternally grateful.

Again RM35E and RM184 don't mean anything to me. I'm just looking in the repair manual that I got from you. Looks right! I recognise all the bits. Sorry about this, just floundering around. If it's mechanical, it makes sense to me. Girders and big hammers, I am fine with, but when it gets technical I've about as much chance as a Saturday only employee in Halfords.

Chris :? :(
 
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Chris said:
Again RM35E and RM184 don't mean anything to me. I'm just looking in the repair manual that I got from you. Looks right! I recognise all the bits. Sorry about this, just floundering around. If it's mechanical, it makes sense to me. Girders and big hammers, I am fine with, but when it gets technical I've about as much chance as a Saturday only employee in Halfords.

Chris :? :(
PMSL, at least your sense of humour is still intact
I haven't got anything useful to add, I have to say I wouldn't know where to start either
If your old Gbox ECU is intact, wouldn't a swap be worth trying?
 
Chris, go on Gurgle & type in TOYOTA RM314E, the second listing down the page will allow you to download the A442F manual
 
I have that manual. That's what I am working from. I just didn't recognise the RM314E bit. Mine's just called Auto box manual HDJ 80

Chris
 
Ill try and help you with the resistance thing Chris. 0v is the earth pin on the ECU so you set the multimeter to ? symbol and make sure the wires are connected in the right place on the multimeter. There may be more than one scale so select the most appropriate one. Remove ECU and stick each wire into the respective pins you want to measure across. Simples. I hope you weren't being sarcastic as well as funny, if you were im sorry.
 
No mate- truly. Not a scooby doo. Right, OK got that so measuring resistance in a circuit across all the pins, against the earth pin. OK, what Jon said makes sense now. If there is some resistance then that mean there is continuity with the wire and components causing that but if there is no resistance at all then there isn't a circuit? And if there is high resistance then there is something might be sapping current? Now I don't know what all the pins do, that probably matter?

Am I close?

Chris
 
not quite Chris

Not Very low/no resistance means there is continuity meaning that there is a circuit.

Very high resistance means no circuit.

There may be setting on your multimeter that checks for continuity and beeps if there is low resistance meaning that there is a circuit, very useful tool for checking dodgy electrics. Easy way to fine out which one is changing the setting on the multimeter and shorting out the wires until it beeps :thumbup:
 
Right. Well it does have a beep but I have never heard it. Not sure I understand the high resistance not being a circuit - but I'll take that on trust. Thought that mean there was a 'load' in the circuit.

OK, tomorrow's another day. Or is that a Bond movie? Lots to try, including starting to pull the AT from GW in preparation.


Chris
 
I'm not suggesting you test the pins on the ECU, this is just a convenient access point to the wiring loom, so pull the plugs from the ECU and prod the car / loom side to test the connections all the way to the solenoids in the gearbox. The solenoids have one side of their coil connected to the chassis (0v) and the other side via the loom goes to the ECU. Electricaly the solenoid is a coil of wire with a small resistance connected to 0v (the chassis).

Does your multimeter have a resistance measuring mode? If it has a big rotary switch on the front there'll be a section that has positions like 2000k, 200k, 20k, 2000, 200 etc and an omega symbol. Switch it to 200. If you have a fancier autorange meter set it to the omega symbol.

Look at page AT-38 of RM-315E NOT RM314E. You'll see a diagram of the ECU connector - that's the connector on the ECU not the loom so you'll have to mirror it in your head to get the loom side. You want to check the pins labeled ST, S1, & S2 (SL is the lock up solenoid and not involved in this fault). Connect the multimeter's black probe to some metal on the truck then touch the red probe to another bit of metal to confirm the first one really is 0v (earth, -ve, battery negative etc) the meter should show 0 or a very small number like 0.3 . Now prod the solenoid pins with the red probe and see what number is displayed. Fingers crossed it is whatever your meter does when there is no circuit because that would mean there is a fault somewhere in that circuit.

Call me again if you need to, just don't expect an answer before about 9am ;)

EDIT: At the bottom of page AT-39 there's a diagram of the loom connecter and words about how to check the solenoids continueing on to AT-40 with the compressed air test.
 
Got it Jon!

No, I get the test the loom not the ECU bit. I could also see if the ECU from GW is OK and if the loom check out as OK I could try a different plastic box. I know they are pretty reliable, but you never know. If there is a fault we'll go from there, but tempted to drop the starter to get to the bundle of plugs from underneath

Will watch the GP first Jon, so no call before 9.00!


Chris
 
Guys, thanks for that so far. I have re read the manual and it makes much more sense with your words in my head. Jon, interesting comment on page 39 where it says 'check for operation noise' when testing the solenoids. There was absolutely nothing when I test two of them yesterday. I plugged a lead in to the unit and then grounded it (the steel body) onto the earth of the battery. There were some small sparks on the earth terminal but nothing else. I don't think that sounds right. Shouldn't there be a click or something?

Didn't do the air test as I didn't have enough hands.

Chris
 
OK Team. Story so far.

I have run the test for resistance and I got in the region of 300 ohms on each connection. Jon, I twiddled the meter and it does seem to be reading 300 on the lower scale and when I went to 2k it read something like 0.3 Bit scrunched up in the foot well so hard to read and fiddle. But certainly not 11-15 ohms. I tested the meter on a car bulb and got 5 ohms and from probe to probe basically it went to zero.

I have managed to fettle all of the multi plugs apart. There are four over the starter motor. One of them looked (externally) a bit poor on one end - the gearbox end. It does make me wonder if the box has been swapped you know. The dipstick lower mounting bolt was a 13mm head. Mr T never uses 13mm and it was packed with washers as it was too long.

It's a bit odd. Did someone swap the box and it still didn't work? I will probably pull the solenoids later if the reading doesn't go down after cleaning the plugs. Off to get some contact cleaner. If the solenoid resistance checked out OK then there can only be a fault in the loom between the foot well and the box - can't there? If the Sols are duff then I shall borrow the ones off GW. OK the mechanicals of the box may still be duff - I can't test that until I can ensure that the sols are functioning. Will connect the plugs sequentially to see which one the solenoids run through.

Ok onwards!

Chris
 
Some progress then Chris. I wasn't trying to get you off the phone to get rid of you earlier BTW, just wanted you to have some thinking space :) I would check the resistance between the gearbox (any clean bit of the casing) and the chassis to make sure the fault isn't just a bad earth (long shot but ...). It's unlikely to be the solenoids if they're all showing similarly high readings IMO but not impossible. I'm sure I've read of rodents having chewed through some of those wires before now.

EDIT: the mismatched bolt might just be from having the oil pan off and lost then.
 
Any luck after getting the solenoid resistances back down to what they should be?
 
OK, half time score.

Solenoids all off the car. All passed the air flow stop test. All gave 11.2 gnomes impedance. AT box to earth very low gnomes. All good.

Neutral start switch disassembled and checks ok. But as before, it won't start in neutral. You need to push the lever forwards slightly and then it starts. So that's out of kilter. Trying to fathom how to light up the NS with the selector lever. Not quite seeing that at the second. Have got lever slackened off. Neutral is where neutral is if you get me. The box is in the neutral detent position on the ratchet crescent. There is only a tiny bit of rotation on the NS housing outside in the bolts slots. Is that it? Could NS be sending confused message to ecu?

Back to the FSM.

Incidentally, got dead even readings across St S1 and S2 in the end. All about 17 ohms. Slightly higher than the book at 15 but not really much is it. Many thanks to JW for the phone support today. I filled the box again and guess what. No drive.

I have had a horrible thought. What if there was a problem in the past and a scrap gearbox was put in by someone and the friction clutch things are stuffed. So it's not a 70k box at all, it's a 500k box!!!! There is deff signs of furtling under there. Everything has been undone at some point. Box may have been ok to start with then failed. Job done by backstreet garage, no warranty, car flogged because it was to much to pay to do again?

I can see this one coming out. Does the above story make sense? The transfer box doesn't have original paint finish. Looks like aluminium paint to me. I'd swap the whole transmission from mine. AT, TC and TB all in one go. Need to start practising the routine!

I am rather leaning toward that unfortunate conclusion
 
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