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Fitting 80 axle circlips

Chris

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Ok, now I know that I have come a bit late to the 80 series and it's unlikely that there is much new in the way of tips and tricks, but the axle end circlips are things that have always bugged me. Usually I flick them on with a pair of pliers and a small screwdriver. You maybe a set of circlip pliers would work, but I don't have any that will work with that type of clip. Well for some reason, this new truck was being mean to me. I couldn't get the damn clips on for love nor money. So I applied a cup of tea and thunk about it for a while. I came up with this. Man it works a treat. Takes seconds and no effort at all. Forget the fact that it's U bolt, that's academic, I need to make on up out of a piece of studding when ai get a second. Basically, it's a 30mm socket with a bolt through the middle, a washer and a nut on the end, all screwed into the end of the CV shaft. Put the circlip on first, line it all up and then turn the nut. It pushes the clip up the bevel and onto the shaft. Simples!! Sorry if that's been done before. I've never seen it.

Circlip.jpg


Chris
 
Now that's a good idea. I always struggle with at least one of the side. Reckon that'll help.

Thank you.
 
You need some snap ring pliers, not circlip pliers, just squeeze, pop clip on and release. Toby has a source for them, one of the best xmas presents I've had :)
 
I'll have a look Jon, thanks. In the meantime, I'll make myself a smart version of this tool. It doesn't stretch the ring.

Chris
 
Sorry Chris I should have also said that's a clever way of getting it on if you don't have snap ring pliers :) The pliers will make getting it off again a breeze as well though. I used to struggle with circlip pliers and snap rings pinging off into the distance until Toby let me join the secret club of snap ring plier owners :mrgreen:
 
Hey no worries. Keen to see how they actually work!

Chris
 
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Jon Wildsmith said:
You need some snap ring pliers, not circlip pliers
What is the difference Jon? I thought they are the same thing or are you referring to internal/external ones.

Great idea Chris BTW :thumbup:
 
Chris said:
Yep, those are the sort of thing, flat knurled face, makes such a difference compared to round ended circlip pliers. First time I used them I couldn't believe I'd struggled all that time when there was a tool for the job. Bit like discovering you can get a 54mm socket and don't need the chisel and more :lol:
 
Incidentally wrt 54mm nuts, I found yesterday that the nice new professional socket that I have doesn't fit Milner nuts - or the other way around. They are radiused and not squared off like the Toyota ones. My old box spanner fit them. Looks like another point for OEM!

Chris
 
is that because your socket doesn't have quite enough depth so is held off slightly by the end of the drive shaft? I though OEM nuts are radiused on the corners on one side but I haven't looked at them for a while.
 
I have found my socket too shallow & being held off by the end of the drive shaft - I was going remove some metal from the inside of it to clearance it a wee bit but haven't yet.

My nuts are radiused...
 
PS: Forgot to say neat solution to the original problem Chris 8-) I use a set of the round nosed circlip pliers & although it usually takes a couple of goes, I have always managed to get them on/off. But I will probably have a look for set of those flat nosed pliers to make it easier 8-)
 
andyw said:
I've just ordered a set of snap ring pliers, but these ones are cheaper http://cgi.ebay.co.uk/ws/eBayISAPI.dll? ... K:MEWAX:IT
Andy, check that those have the necessary FLAT ends - hard to tell from the Ebay picture but those didn't look like they're flat to me.

I've never battled using circlip pliers on the CV end snap-ring but getting the snap-rings out of the t/case extension was a b!tch. Seeing proper big snap-ring pliers in action made the job a doddle. I think a pair of proper flat-tipped snap-ring pliers are a must for any 80 series mechanic :mrgreen: And the bigger the better as some jobs require a long reach in a confined space.
 
Andrew Prince said:
andyw said:
I've just ordered a set of snap ring pliers, but these ones are cheaper http://cgi.ebay.co.uk/ws/eBayISAPI.dll? ... K:MEWAX:IT
Andy, check that those have the necessary FLAT ends - hard to tell from the Ebay picture but those didn't look like they're flat to me.
I saved the picture to 'My pictures' and enlarged it, and although a bit blurred it does look as though they have flat ends.
 
Noooo, not deep enough? They won't fit when it's in my HAND. Nothing to do with the axle. They do not fit the socket. You'd think after being able to swap a whole transmission I'd be able to work that one out :roll: The socket must be nearly 3" deep. It's a stonker. Works lovelry. But it's like 50 points inside unlike a box spanner which is just 6 sided. The Milner nuts are not 'squared off' if that makes sense and simply will not go into the socket. I took the grinder to one and flattened the edges off. It fit's now. Bodge bodge. :dance: :whistle:

Chris
 
Chris, it is the Milner nuts that are the problem. I had the same thing. A vice and angle grinder works a treat on them :)

Paul
 
Odd that Paul, cos it's exactly what I said! :clap: Look - "Incidentally wrt 54mm nuts, I found yesterday that the nice new professional socket that I have doesn't fit Milner nuts"

Chris
 
YYY
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