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120 Sun Roof / Moon Roof Madness

Sam

Well-Known Member
Joined
Dec 12, 2011
Messages
506
Garage
Hope you are all well chaps :dance:

I knew it was quite common that the 120 sufferes from sunroof rust. Not the body itself, just the slidy bit that holds the glass. And indeed, my 03 LC had just that when I bought it - but it wasn't a big deal and after a couple of years of dedicated procrastination I've finally got round to taking it out for repair.

Removed in 6 minutes, rubbed down, treated, primed, repainted (the housing and swmbo's cat) and back in the same day. :dance:

The issue is the rubber. I had to sacrifice a lot of the bead of sealant (stuck under the glass). A bead of such perfect sticky roundness that it can only have come pre-beaded in some way. So, although the rubber went back in just fine and everything looks good - I know it's not going to stand up to this weeks weather plans.

Mr T. says the glass, rubber and metal casing (not rails etc. just the bit the glass is in) comes as one part. ONE part. Explains why I couldnt get the glass out - and suggests no chance of just a new rubber with special beady sealant.

The ONE part is about £300 and comes from belgium in about 7-10 days :shock:

So, my options are to either order the part - applying lots of sellotape to my roof for 10 days - or ask you chaps if you know how to separate the glass from the metal housing?

I would ideally need to do that because the shape of the rubber lends itslef to needing to be sealed by the special round sticky bead under the glass - as opposed to a messy splash of sealant all over the place in, behind, under and outside of the rubber - which is what will clearly happen if I squidge sealant in there with a gun before putting the rubber in.

At the moment I'm leaning towards finding a tiny nozzle and squirting a tiny bead of sealant in between the top rim of the rubber and the glass after the rubber is in - but that's going to make the lip rise up causing air drag that will put a serious dent in my 0-60 times along the strip :lol:

I suppose my real question is then, am I missing anything obvious or should I just get squidging with the sealant gun before the rain hits?
 
Welcome back!! Where've you been?

Can't help on the bead etc other than:

1. Have you looked on fleabay as there are a couple of 120s there as parts at the moment

2. Have you tried a specialist glass fitment place for advice / ideas / parts??

Cheers
 
Hi Gary - how's tricks fella? :thumbup:

Life stole me away and locked me in a work box. I did escape once and made an effort to run for the hills - but I got stopped by one of the kids before I got to the front door. She confused me so much with stories about fairies riding elephants that I forgot who I was and stumbled straight back in! ..... I am on here from time to time on my mobile but it's a bit less refined than some and can't seem to log in. So I idly scroll through posts waving at names I recognise with no hope of reply :lol:

Was looking through ebay as you replied... no luck yet... and I did speak to a couple of windscreen chaps... they say it's likely the glass is chemically bonded so I won't get it off - and that the beady stuff doesn't exist any more... seems unlikely but if I can't get the glass out it makes no difference anyway.

I think I'm just gonna squirt some sealant in and see what happens while I save up for one. Just seems like a lotta money when it just needs the seal... even the 10 year old rubber is ok :icon-rolleyes:

Never mind... It's great to be back in here mooching around... Let's see if I can find a post to help out on... I must have learnt SOMETHING by now :lol:
 
What you need to do is run a bead of sealant around, some thing like Stikaflex or Tiger seal, and then let it dry a little bit for maybe 20-30 minutes, possibly longer. Then assemble it.

By letting the adhesive cure a little before re-assembly it shouldnt all squirt out. :thumbup:
 
Ben! Hope it's all going well mate? :icon-biggrin:

I did think about something like that but the original bead was so think I didn't think I'd get anything near big or accurate enough. In the end i ran out of time and with a downpour looming I just refitted the rubber the best I could then got the sealant gun under the top lip and just got squidging.

Its actually come out remarkably tidy. Let's just see how much rain gets through in the next couple of days :lol:
 
Here's one Sam - fleabay item 111290712298

Cheers
 
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Cheers Gary. After a bit of soul searching I decided to try and seal it and see how it holds up. I think i'd rather put the cash towards a better tow bar. So, I did. 10 quid on sealer and just sealed the rim under the rubber once it was in. I don't expect it last but it came out pretty neat and has held up to this weeks weather so far.... everything crossed it wil hold for a while. If not, I'll just buy a fish for the centre console :lol:
 
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