As I understand it with wear versus longevity is that the material used is stronger to start with than the OE material but, this is then treated with whatever the treatment is deemed necessary. I think harder is stronger but can also make the material more brittle? The softer material may 'give' a little but not break under load.
Re drilling, IMO I think it is a good idea. I do recall years back that after I had packed a CV with grease, and then some time years later another pull apart (IIRC for an axle seal leak) the grease that I had been using for topping up was a different colour to that used in the original build, some of the old grease was still in the back of the CV. There is a definite need for topping up, bearing in mind my rusty balls...ooooer....then I do loose grease a little at a time.
Damn it was so easy with the Discovery, I purchased it in Spain and drove it to the UK and went to a place somewhere up the M1, bought a whole load of tried and trusted 'competition grade' parts and bolted them in...and broke nothing! I think that was because the LR is (was?) better supported in the UK, and development had gone further, the 80 not so much. Fortunately I am not in 'need it now' mode so will continue to look around an see what I can find out, the joint reminded me to top up quite awhile back and then another reminder recently, so it is definitely on the very near future list.
Re Terrain Tamer, I am not sure who their supplier is? HDK has mixed reviews sooooooo?
EDIT: Found these
http://shop.cruiserparts.net/index....=36367&zenid=e304d2af710709e63175053dd7391411
This company is represented on 'MUD', and I doubt the guy would sell something that turns out to be rubbish, and I have used them in the past and received excellent service, this may be the answer to a strong CV joint at a decent price?
Had a look at Amamaya but need to dig out the correct part number, their descriptions are a little confusing.
Thanks for input thus far.
regards
Dave