Thought I had better start bringing a few more posts over from the other place. 90 section looking a bit bare. Here's the rear draw system that I built. Typically over-engineered I suppose, but it works extremely well. Top deck was loaded with red deer the other day and I could still open the drawers. I would like to cover the whole deck either in aluminium tread plate of some sort of butyl coating. Anyway, there isn't much text needed here. It's pretty self explanatory.
Started with a cargo barrier / headboard
[attachment=11:2zdd6pde]IMGP3492.JPG[/attachment:2zdd6pde]
Then with rear seats removed, tied a frame into existing mounting points for things like seatbelts etc
[attachment=8:2zdd6pde]IMGP3497.JPG[/attachment:2zdd6pde]
[attachment=10:2zdd6pde]IMGP3493.JPG[/attachment:2zdd6pde]
[attachment=7:2zdd6pde]IMGP3499.JPG[/attachment:2zdd6pde]
I wanted to use the space over the wheel tubs, so they got boxed in too
[attachment=9:2zdd6pde]IMGP3538.JPG[/attachment:2zdd6pde]
That gave me something to tie the frame into with the drawer sliders welded in
That got boarded out with 9mm MDF. Plenty strong enough given the bracing underneath.
[attachment=6:2zdd6pde]IMGP3541.JPG[/attachment:2zdd6pde]
Compressor got a permanent location
[attachment=5:2zdd6pde]IMGP3555.JPG[/attachment:2zdd6pde]
Drawers went in - look, no screws! Now that's craftsmanship
[attachment=0:2zdd6pde]IMGP3570.JPG[/attachment:2zdd6pde]
Window mesh guards were bolted into the grab handle points
[attachment=3:2zdd6pde]IMGP3563.JPG[/attachment:2zdd6pde]
Third battery just for basic lighting etc went underneath the deck
[attachment=4:2zdd6pde]IMGP3557.JPG[/attachment:2zdd6pde]
I put a safe into the other wheel arch
And gave it all a coat of paint
Finished the fronts of the drawers in aluminium and put airline style locks on
[attachment=1:2zdd6pde]IMGP3578.JPG[/attachment:2zdd6pde]
And that's about it. Been tested in action and passed with flying colours. The drawers are about a meter long and hold shed loads of stuff. If you did a lwb version you could go right back to the front seats and have hinge up sections at the back door into square bins or even drawers that come out through the rear door!
Chris

Started with a cargo barrier / headboard
[attachment=11:2zdd6pde]IMGP3492.JPG[/attachment:2zdd6pde]
Then with rear seats removed, tied a frame into existing mounting points for things like seatbelts etc
[attachment=8:2zdd6pde]IMGP3497.JPG[/attachment:2zdd6pde]
[attachment=10:2zdd6pde]IMGP3493.JPG[/attachment:2zdd6pde]
[attachment=7:2zdd6pde]IMGP3499.JPG[/attachment:2zdd6pde]
I wanted to use the space over the wheel tubs, so they got boxed in too
[attachment=9:2zdd6pde]IMGP3538.JPG[/attachment:2zdd6pde]
That gave me something to tie the frame into with the drawer sliders welded in
That got boarded out with 9mm MDF. Plenty strong enough given the bracing underneath.
[attachment=6:2zdd6pde]IMGP3541.JPG[/attachment:2zdd6pde]
Compressor got a permanent location
[attachment=5:2zdd6pde]IMGP3555.JPG[/attachment:2zdd6pde]
Drawers went in - look, no screws! Now that's craftsmanship
[attachment=0:2zdd6pde]IMGP3570.JPG[/attachment:2zdd6pde]
Window mesh guards were bolted into the grab handle points
[attachment=3:2zdd6pde]IMGP3563.JPG[/attachment:2zdd6pde]
Third battery just for basic lighting etc went underneath the deck
[attachment=4:2zdd6pde]IMGP3557.JPG[/attachment:2zdd6pde]
I put a safe into the other wheel arch
And gave it all a coat of paint
Finished the fronts of the drawers in aluminium and put airline style locks on
[attachment=1:2zdd6pde]IMGP3578.JPG[/attachment:2zdd6pde]
And that's about it. Been tested in action and passed with flying colours. The drawers are about a meter long and hold shed loads of stuff. If you did a lwb version you could go right back to the front seats and have hinge up sections at the back door into square bins or even drawers that come out through the rear door!
Chris












Last edited: