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roys j95 front bumper build

roy

Member
Joined
Feb 4, 2011
Messages
172
Country Flag
scotland
i thought it was about time i put some content on the forum as it has been a massive help to me.

so to start with heres my bumper build from last year.

this was pretty much the first go a proper fabrication and an excuse to hone my welding.

i an happy with the way it turned out .

pics below

frontbumperbuilda2.jpg


frontbumperbuilda6.jpg


frontbumperbuilda9.jpg


frontbumperbuilda1.jpg


frontbumperbuildb1.jpg




change of design, i di not like the sides

frontbumperbuildb2.jpg


frontbumperbuildb3.jpg


frontbumperbuildb6.jpg



metal work starts , all 3mm steel

frontbumperbuildc1.jpg


frontbumperbuildc4.jpg


frontbumperbuildc6.jpg


frontbumperbuildc9.jpg


frontbumperbuildc11.jpg


frontbumperbuildf1.jpg


frontbumperbuildf2.jpg


frontbumperbuildf4.jpg


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some distortion during welding meant it was not fitting correctly

so some repositioning and re-welding

frontbumperbuilddmistake1.jpg


frontbumperbuilddmistake2.jpg


frontbumperbuildg13.jpg


frontbumperbuildg1.jpg


frontbumperbuildg3.jpg


frontbumperbuildg5.jpg


frontbumperbuildg7.jpg


frontbumperbuildg9.jpg


frontbumperbuildg11.jpg




back from the powder coaters


frontbumperbuildh1.jpg


frontbumperbuildh4.jpg


frontbumperbuildi1.jpg


frontbumperbuildi2.jpg


frontbumperbuildi3.jpg


frontbumperbuildi5.jpg


frontbumperbuildi5.jpg


frontbumperbuildi9.jpg


frontbumperbuildi10.jpg


frontbumperbuildi10.jpg


frontbumperbuildi11.jpg
 

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Blimey :shock: I shouldn't want to be in front of you when your brakes fail :lol: That's one big lump of iron tiss that :icon-exclaim: That said its got a great look about it :thumbup: :icon-biggrin:
 
Looking good. My only thoughts are about cooling, but then I guess with you being up north that's not going to be a massive issue.
 
it does look tall in the front but that is bcause it is made to fit a truck with a 2 inch body kift.
as i was made aware of possible cooling issues with this engine i have replaced the radiator, thermostat, water pump and hoses with all new items.

cheers roy
 
Nice work

That should load up those 882 ome springs you bought off me nicely :icon-biggrin:
 
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Looks good! Hopefully won't cause a problem with cooling. My folks had a Colorado that had no end of cooling issues when towing.
 
Nice work! :clap:

Its great doing a wooden template first, so much easier to change the design while its made of wood. :icon-biggrin:
 
Very nicely done. I'm beginning to get seriously inspired to try something similar for mine. Thanks - SWMBO will never forgive me :icon-cool:!
 
Just looking at this again, does the top of the bumper touch the lights? I suppose it could result in some damage to the lights if you ever ground the bottom of the bumper. :think:
 
Very nicely done. I'm beginning to get seriously inspired to try something similar for mine. Thanks - SWMBO will never forgive me :icon-cool:!

It was Ben#s bumper build that made me go out and buy a welder. Had it nearly a month now and still haven't had a play. What with one thing and another can't afford to get me a mask, some wire and gas. But I garun-damn-tee there will be a new bumper (Front and back:pray:and rock/treesliders((Fingers Crossed Smiley)) before next lincomb.
 
Very nice - the bumper has a real "I mean business" look about it! ....and it was a great looking truck in the first place anyway! :icon-biggrin:

However, I might echo the concerns over cooling (or lack of) that others have mentioned - it may not be an issue, only time will tell I suppose. :think:
 
Last edited:
it has no cooling issues, its been on over a year.
 
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