So boys. Played around with it some more today and it's still not right. I decided to go back to bare with this. I followed the installation manual in reverse and unplugged every connection. OK I left the cables in situ; I'm not mad. I disconnected the battery and all of the boxes and siren. I then did a reinstall from scratch following all the guidance. I put it into test mode and ran the test sequence. It passed every test except the glass breakage of course. Every door trigger the correct response, every press of the buttons did the right thing. Then I went live ....
For a while it seemed to behave. The sounder sounded and stopped (once) on the blipper. But then it went back to its tricks. I had to pack the inner wing with one of those industrial blue hand towel rolls to silence the siren. I'd have had the noise police round otherwise. The alarm functioned perfectly in terms of doors and so on, I just couldn't shut the siren up.
In the end I unplugged it. Without it, the whole system work perfectly btw TP it also silences on the key now, yay! Switch 7.
Plug it back in and its nuts. So I pulled the unit open again and unplugged the power pack lead from the PCB. Once plugged back into the loom, the alarm functions 100%. But of course there's no siren, just the relays and speaker going tick tick tick. All the lights flash and do what they should, it can be cancelled and here's the test, if you set it, then open a door with the key so that it triggers then shut the door and leave it to stop, it resets and goes again if you open the door.
So it's just the siren that has a mind of its own. Clearly removing the remains of the glass sensor has stopped it triggering on its own. That's a relief. But I think I need a spare siren to test it with. The PCB all looks fine with no damage or corrosion at all. It was just the battery pack that had fallen to bits. You'd think that replacing those would have sorted it.