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- Oct 13, 2010
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Yesterday morning was spent adjusting the suspension on the comp truck. The shocks have been re-valved and we changed to top 2 springs on the rear.
Once wed fitted the new springs and adjusted the ride height I had to hoon around the car park driving up and over all the raised kerbs to see how the suspension was.

Then I did some more work on the Jimny build.

This is the trasnfercase mount I made.

Heres the front shock mounts I made.

We had to mount the old front shocks for now as the new OME ones wont be available for a month.


With it all back together we took it for a test drive out the front.


This revealed a few small issues so we got it back in the workshop.
I needed to trim a bit more off the rear bumper to clear the 37" tyres.

We also had to cut some more out of the transmission tunnel as it kept jumping out of 4L.

Then it was back out for more testing.


My boss had commented 10 minutes earlier saying how nice and straight the new guard (wing) is...........................

Hed asked me to jump in with him and hes driving around pretty fast up and over rocks and kerbs when suddenly theirs a loud noise like the tyre catching on something.
So he shouts out whats that?
Your bloody wheel has come off is the response!

We were all in hysterics including my boss.

We got a trolley jack under the axle and got it back in the workshop.

It turns out that wheels need more than 2 wheel nuts to keep the wheels on, especially great big 37" x 12.5" tyres!
Wed all forgotten that the wheels only had 2 nuts holding each one on.
Wed only had 2 wheel nuts for each wheel which obviously hadnt been a problem for just moving it round the factory for the past few months while we've been building it, but obviously for driving it hard off road it needs all 6 nuts.
No real harm done, managed to straighten the guard (wing) and got some new wheel nuts.

Were really pleased with how the Jimny is coming along. Its been a really low budget build and weve raided a lot of second hand suzuki parts from the other factory. Having never done something like this before I was a bit worried about getting all the suspension angles and geometry right but it drives nicely and flexes beautifully off road so I'm very happy as is my boss.
I'd love to build comp cars all the time. So much fun!
Back to LJ.....................................
The new front suspension has turned up.



I'm a bit concerned with how short the springs appear to be. Supposedly they give a +50mm lift over standard.

410mm high.

Front shocks look good though.

They've got the proper size top mount, unlike the shitty Ironman ones that Westcoast supplied!

I'm taking LJ to work today and will get her on the hoist after work and try the new suspension. I can always add a spring spacer if its not given me quite enough lift, or even remove the 80 series coils from the rear and fit the matching springs and shocks to the back. But I'm really happy with how the back is riding and flexing so would prefer not to touch it apart from fitting new rear shocks.

Once wed fitted the new springs and adjusted the ride height I had to hoon around the car park driving up and over all the raised kerbs to see how the suspension was.

Then I did some more work on the Jimny build.
This is the trasnfercase mount I made.
Heres the front shock mounts I made.
We had to mount the old front shocks for now as the new OME ones wont be available for a month.
With it all back together we took it for a test drive out the front.
This revealed a few small issues so we got it back in the workshop.
I needed to trim a bit more off the rear bumper to clear the 37" tyres.
We also had to cut some more out of the transmission tunnel as it kept jumping out of 4L.
Then it was back out for more testing.
My boss had commented 10 minutes earlier saying how nice and straight the new guard (wing) is...........................
Hed asked me to jump in with him and hes driving around pretty fast up and over rocks and kerbs when suddenly theirs a loud noise like the tyre catching on something.
So he shouts out whats that?
Your bloody wheel has come off is the response!

We were all in hysterics including my boss.

We got a trolley jack under the axle and got it back in the workshop.
It turns out that wheels need more than 2 wheel nuts to keep the wheels on, especially great big 37" x 12.5" tyres!

Wed all forgotten that the wheels only had 2 nuts holding each one on.

Wed only had 2 wheel nuts for each wheel which obviously hadnt been a problem for just moving it round the factory for the past few months while we've been building it, but obviously for driving it hard off road it needs all 6 nuts.
No real harm done, managed to straighten the guard (wing) and got some new wheel nuts.
Were really pleased with how the Jimny is coming along. Its been a really low budget build and weve raided a lot of second hand suzuki parts from the other factory. Having never done something like this before I was a bit worried about getting all the suspension angles and geometry right but it drives nicely and flexes beautifully off road so I'm very happy as is my boss.

I'd love to build comp cars all the time. So much fun!

Back to LJ.....................................
The new front suspension has turned up.

I'm a bit concerned with how short the springs appear to be. Supposedly they give a +50mm lift over standard.
410mm high.
Front shocks look good though.
They've got the proper size top mount, unlike the shitty Ironman ones that Westcoast supplied!
I'm taking LJ to work today and will get her on the hoist after work and try the new suspension. I can always add a spring spacer if its not given me quite enough lift, or even remove the 80 series coils from the rear and fit the matching springs and shocks to the back. But I'm really happy with how the back is riding and flexing so would prefer not to touch it apart from fitting new rear shocks.
